Understanding how an effective maintenance program is a critical factor in enabling the organization to gain a competitive and strategic advantage in an intensely competitive market. Increase the knowledge of the participants obtaining the appropriate techniques of technological systems and their reliability systems to improve the plant equipment’s general effectiveness.
Cement Reliability Maintenance Seminar
This seminar covers the main equipment of the plant
Highlights
Assessment of plant situation with a focus on equipment availability, reliability, and maintenance cost.
- Understand the equipment design and its limitations.
- Optimize and standardize preventive maintenance techniques, improving the overall equipment efficiency and reducing the possible equipment failure.
- Review and implementation of the best maintenance practices to achieve sustainable and stable run time with the equipment.
- Eagerness and capacity to learn among the participants.
Aims of the seminar
This course gives the participants a more in-depth knowledge of a cement plant’s components to learn the proper preventive maintenance, addressing essential cost-efficiency issues by focusing on the root cause and failure mode equipment analysis. The seminar program has been designed to outcome-based knowledge and skill covering real value parameters associated with cement plant maintenance activities, such as:
- Availability, performance, and department cost
- Benchmark analysis of the principal KPIs (the key performance indicators) of the cement industry (RF, MTBF, AF, MTTR, FMECA).
- Comprehensive maintenance.
- Attendees hands-on activities
Define accurately and continuously measure student progress and knowledge, graphing and analyzing technical and conceptual data to provide staff and organization with the tools to respond effectively to the needs of the plant and current and future demands.
Help the maintenance staff improve productivity and the workforce’s quality, anticipate and eliminate possible delays, quantify the risk, and prevent its impact through the planning, scheduling, and coordination of maintenance resources, parts, materials, and access to equipment.
Learning outcomes
- Continuous education
- Advance techniques and new skills
- Stay competitive
- Enhance teamwork
- Improve maintenance quality and productivity
- Keep updates with industry developments
- Improvements in overall plant performance
- Gain new knowledge
- Develop new skills
Asset condition monitoring management
PRELIMINARY PROGRAM
Introduction
- Welcome remarks
- Overview of agenda, objectives, and expected outcomes
Maintenance KPIs for the Cement Industry
- The Plant’s Management Team
- Maintenance Management
- Performance Management
Maintenance KPIs for the Cement Industry
- Key Performance Indicators (KPIs)
- Key Performance Indicators exercise
- Inventory and spare parts management
- Cement Plant Benchmark
Rotary Kiln Maintenance
- Safety
- Preheater tower
- Kiln Process Introduction
- Kiln Maintenance Introduction – RCA & FMEA
- Kiln Shell Specification
- Kiln Shell Deformation
- Measuring Kiln Shell Deformation
- Kiln Shell Mechanical Consideration
- Cutting & Replacement of Kiln Shell Section
Rotary Kiln Maintenance (Kiln Bearings)
- Kiln Bearing Types
- Bearing Liners
- Bearing Lubrication
Rotary Kiln Maintenance (Kiln Axial Balance)
- Kiln Support Piers
- Kiln Support Rollers
- Kiln Axial Balance
- Kiln Roller Adjustment
- Kiln Calculation
Rotary Kiln Maintenance (Kiln Tire Deformation and Ovality)
- Tire Clearances & Tangential Tire
- Ovality
- Tire Mounting and Filler Bar Design
- Correcting Ovality
- Ovality Case Study
Rotary Kiln Maintenance (Kiln Drives and Kiln Miscellaneous)
- The Gear and Pinion (Gear Basics)
- Horizontal & Vertical Axis Deviation
- Gear Installation and Alignment
- Lubrication
- Maintenance and Troubleshooting
- Kiln Inlet Seal and Outlet Seal
- Thrust Roller
- Kiln Preventive Maintenance Checklist
Maintenance Management
- Maintenance Management
- What affects Maintenance
- 12 Areas of Maintenance Management Discipline
- Maintenance Management Strategy
- Maintenance Policies
Ball Mill Maintenance
- Ball Mill Mechanical Elements
- Mill, Internal Components
- Mill, External Components
- Case Study
Ball Mill Maintenance
- Ball Mill Repairs
- Shell replacement
- Ball Mill Alignment
- Ball Mill Drive
- Case Study – Raw Mill Gear
Understanding Equipment Failure
- What is Reliability Centered Maintenance (RCM)?
- The Truth About Machinery and Equipment
- Areas of Maintenance Management Discipline
- Typical Causes of Failures
- Classification of Failures
Vertical Roller Mill
- Overview
- Grinding Table Assembly
- Grinding Rollers
- Rocker Arms
- Grinding Table
- Hydro-pneumatic Spring System
- Grease Lubrication System
- Water Spray Systems
- Mill Body
- Gearbox
- Wear Protection
Vertical Roller Mill Hydraulics
- Hydraulic Spring System – Basics
- Roller Hydraulic System –Accumulators
- Grinding Pressure
- Hydraulic System Basic Concepts
SEPARATOR MAINTENANCE OVERVIEW
- Separation Theory
- Ball Mill Separators
- Vertical Mill Separators
CHANGING THE MAINTENANCE CULTURE FROM REACTIVE TO PROACTIVE
- Reactive Maintenance and Pro-Active Maintenance
- Learning the Correct Paradigm
- Manage Maintenance as a Business
- Establishing Basic Equipment Condition
CRUSHER
- Crusher Classification
- Crushing Theory
- Crushers Choice Main Criteria
CLINKER COOLERS
- Introduction to Clinker Coolers
- Coolers Grates
- Control-Flow Grate Coolers
- Fixed Inlet
- Clinker cooler 3rd Generation
- Hammer Crusher – Roller Crusher
FAREWELL DINNER
Asset Condition Management
- Lubrication management
- Life cycle management
- Spare Parts Management
- Maintenance Planning and Scheduling
- Root cause failure analysis
Auxiliary Plant Equipment
- Air Pollution Control Systems
- Bucket Elevator
- Belt Conveyor
- Pneumatic Transport
Closing Remarks
Certificates
Cement reliability maintenance seminar
enroll now
Learn more
THE SEMINAR WILL BE HELD AT COURTYARD MARRIOTT AT DOLPHIN MALL
11275 NW 12th Street, Miami, FL 33172
Registration fee per participant: $2,500 USD. Taxes may apply.
The fee includes all training materials, certificate, welcome cocktail, coffee breaks, daily lunches, and farewell dinner.
Payment will be accepted via Credit Card or Purchase Order.
Note: This does not include the cost of your travel expenses, lodging, or personal expenses.
An invoice will be forwarded to you after receiving your registration for a seminar or training course.
Registration is not considered final until payment is received
- If the participant wishes to cancel his/her participation any time before 61 days of the scheduled seminar date, the participant will
receive a 100% refund or can decide to receive a credit note of the entire amount, valid for one year from the date it is issued and
can be used for any future training organized by The Cement Institute, LLC. - If the participant wishes to cancel his/her participation any time from 31 to 60 days of the scheduled seminar date, the participant will receive a 50% refund.
- If the participant wishes to cancel his/her participation any time from 0 to 30 days of the scheduled seminar date, the invoice amount is fully payable.
The Cement Institute reserves the right to change the content, change the dates of the training or cancel seminars and training courses if there are not enough participants to meet the objectives of the seminar or training course as well due to acts of terrorism, extreme weather condition or any event beyond the control of The Cement Institute, LLC. In case of cancellation, a notification will be sent directly to all applicants.
The Cement Institute, LLC cannot be held responsible for any cost, damage, or expenses that may be the customer due to the event being postponed or canceled. The training fee does not include travel costs, hotel accommodation, or transfer of insurance.
Tel: +1 917 937 8067
Email: training@thecementinstitute.com