Understanding how an effective maintenance program is a critical factor in enabling the organization to gain a competitive and strategic advantage in an intensely competitive market. Increase the knowledge of the participants obtaining the appropriate techniques of technological systems and their reliability systems to improve the plant equipment’s general effectiveness.

 

13 - 17 September 2021

Cement Reliability Maintenance Seminar

 This seminar covers the main equipment of the plant

KILNS

Three Pier Standard Kiln - Two Pier Friction Drive Kiln

AGENDA

INTRODUCTION - PLANT SAFETY - KILN RCA & FMECA - KILN SECTIONS (KILN SHELL) REPLACEMENT, IN WHICH DISTORTION CAUSES PROBLEMS - TIRES AND OVALITY - KILN TIRE, DEFORMATION, AND OVALITY - SUPPORTING ROLLER STATION - KILN BEARINGS - KILN ALIGNMENT (IN HOT (RUNNING) AND COLD ENVIRONMENT (KILN SHUTDOWN)) - KILN DRIVES - AUXILIARY EQUIPMENT - PREVENTIVE MAINTENANCE

VERTICAL ROLLER MILLS

Mills technologies

AGENDA

SAFETY - VERTICAL ROLLER MILLS, ADVANTAGES AND DISADVANTAGES - VRMS - VARIATIONS BY SUPPLIER (TABLE DESIGN, ROLLER NUMBER AND DESIGN (SHAPE), EASE OF ROLLER CHANGE, ROLLER TENSIONING ARRANGEMENT) - THE GRINDING TRACKS - MAIN FLOW ACROSS VERTICAL MILLS - HYDRAULIC CIRCUIT FOR GRINDING ROLLERS - GRINDING EQUIPMENT WEAR: TABLE, ROLLERS AND DAM RING - DAM RING FUNCTION AND IMPACT OF ITS WEAR – SEPARATORS

COOLERS

First, Second and Third Generation Clinker Coolers

AGENDA

INTRODUCTION TO CLINKER COOLERS – RECIPROCATING COOLERS GRATES - CONTROL-FLOW GRATE COOLERS - PENDULAR COOLER – PYROFLOOR COOLER - POLYTRACK® COOLER - CROSSBAR COOLER - HAMMER CRUSHER - ROLLER CRUSHER

GIRTH GEARS

Applications and Gear Design

AGENDA

SAFETY - PROOF OF THE GEAR LAW - BASIC THEORY OF GEAR AND TYPES - EPICICLOID GEARS – GEAR INSTALLATION AND ALIGNMENT - LUBRICATION - MAINTENANCE AND TROUBLESHOOTING

BALL MILLS

Grinding Systems and Mill Components

AGENDA

SAFETY - TYPES AND PROCESS - MECHANICAL ELEMENTS OF A BALL MILL - MILL INTERNALS AND EXTERNAL COMPONENTS – LINER INSPECTION AND WEAR TREND - IMPORTANT DATA TO DESIGN A TUBE MILL – BALL MILL ARRANGEMENT – TYPES OF MILL DRIVES – BALL MILL TROUBLE SHOOTING – BALL MILL MAINTENANCE

CRUSHERS

Types and Classification

AGENDA

SAFETY – INTRODUCTION - CRUSHING PROCESS - CRUSHER CLASSIFICATION - MACHINE DESCRIPTION & MAIN PARAMETERS – PREVENTIVE MAINTENANCE AND TROUBLESHOOTING

Highlights

Assessment of plant situation with a focus on equipment availability, reliability, and maintenance cost.

  • Understand the equipment design and its limitations.
  • Optimize and standardize preventive maintenance techniques, improving the overall equipment efficiency and reducing the possible equipment failure.
  • Review and implementation of the best maintenance practices to achieve sustainable and stable run time with the equipment.
  • Eagerness and capacity to learn among the participants.

 

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Aims of the seminar

This course gives the participants a more in-depth knowledge of a cement plant’s components to learn the proper preventive maintenance, addressing essential cost-efficiency issues by focusing on the root cause and failure mode equipment analysis. The seminar program has been designed to outcome-based knowledge and skill covering real value parameters associated with cement plant maintenance activities, such as:

  • Availability, performance, and department cost
  • Benchmark analysis of the principal KPIs (the key performance indicators) of the cement industry (RF, MTBF, AF, MTTR, FMECA).
  • Comprehensive maintenance.
  • Attendees hands-on activities

 

 

Define accurately and continuously measure student progress and knowledge, graphing and analyzing technical and conceptual data to provide staff and organization with the tools to respond effectively to the needs of the plant and current and future demands.

Help the maintenance staff improve productivity and the workforce’s quality, anticipate and eliminate possible delays, quantify the risk, and prevent its impact through the planning, scheduling, and coordination of maintenance resources, parts, materials, and access to equipment.

 

Learning outcomes

  • Continuous education
  • Advance techniques and new skills
  • Stay competitive
  • Enhance teamwork
  • Improve maintenance quality and productivity
  • Keep updates with industry developments
  • Improvements in overall plant performance
  • Gain new knowledge
  • Develop new skills

Cement reliability maintenance seminar

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13 – 17, September 2021

Miami, Florida, USA